or 10-12 Nm. 0000001116 00000 n I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. And depending on how much you rub off, it will let the clutch open up. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. 100 in lbs for the derby cover. 1/2" - 58 ft. lbs. lordharold, Jun 2, 2012. Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. HVr6D 8J4I`Pv. 15-20 foot pounds If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? I have had best luck splitting the difference between the upper and lower values. 9 comments. 0000013394 00000 n Two lines in nut on Compensator and one line in clutch hub nut. '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. That did say maxium of 50 degree. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. I also understand that a lot of people would like to work on their bikes, and thats great. 15-30 inch pounds I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. 0000002407 00000 n on the trany. maximum. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 25-40 foot pounds. M. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# (.1P Shovel 90-120 inch pounds 22.71 litres (6.00 US gallons) Oil capacity. 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. Tighten the transmission sprocket nut an additional 30 - 40. Harley vs Honda Motocycle: Which One Suits You Most? I went and purchased a machine shim the fits exactly behind that nut. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. Means it does not require any typical clutch adjustment. 27-32 foot pounds __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. Don't have a 2001 Dyna manual but here's a 2003. Read More. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. Therere other torque values for different screws and nuts too. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. 0000003095 00000 n gear lube. Address what you may be asking? With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. EVO 64 HP Stage 1 Tuning a CV carb Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. 6. You have to understand there are different levels of mechanical aptitude. It is supposed to go into the second more comfortably and then shift through into the first without grinding. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Rear Brake Caliper mounting screws We have briefly discussed Harley Davidson torque specifications for only a few components and models. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. . It is crucial for safety and smooth riding performance. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). The torque specs are the same as with any Evolution engine. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. #7. Now rub the backside of the lever where it is hitting the handle grip. 0000032160 00000 n in. So, back it out with a flathead screwdriver until it is lightly seated. Make sure your bike cools off properly before you start the work. Your email address will not be published. lbs. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. Motor Oil Ask us a Question. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. But I didn't car for that. in. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. SPECIFICATIONS . 25-40 foot pounds. Otherwise apply general torque specs according to bolt size. Save my name, email, and website in this browser for the next time I comment. lbs. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Harley-Davidson Bronx Specs. -EFI modifications explained, Modification, Primary Cover screws Cam / Nosecone Cover screws So, insert your screwdriver or Allen key and follow the given instruction. Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. Posted on Aug 09, 2009 Now you should slacken the larger lock nut by unfastening it with your fingers. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. On the topic of chassis characteristics, responsible for road holding . <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. Allen Screws May 16, 2006. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". In that service manual are torque specs for specific fasteners. Exhaust People want quik and easy not right. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . Clutch lever free play: 1/16". 0000033993 00000 n If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. 46-50 A maximum output. Clutch hub nut, 180-210 foot pounds That they had a problem with the compensator loosing up due to the nut bottoming out. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. Timer screws (inner cover and sensor plate) Sportster Unlimited Compensating Sprocket nut Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. 0000030849 00000 n 0000016060 00000 n 9-10 foot pound for 2007/08 HD, Harley Camshaft 0000005197 00000 n Rear Master Cylinder mounting nut 2 0 obj 90-120 inch pounds sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Spark Plug 13. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Sportster Your email address will not be published. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. EVO BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. When they bottom out give them a little tweak and you are good to go. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. To fix the issue, take off the clutch lever. Get XiED(tm)! Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. two old goats arthritis formula reviews . My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Where might I find a service repair manual for a 2017 Harley Davidson Road King? Then turn the bolts of your derby cover with your hand and carefully tighten them down. Oil Pump manifold screws This thread is archived. Evolution 80 But I have a question about the torque vaules. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. Refer to Table 18. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! 115 in lbs for the primary screws. (front) and the clutch sprocket (rear). Fill the primary with oil. Harley-Davidson CVO Street Glide Specs. the torque specs for the pressure plate to flywheel are 14ftlbs. Making Drag Pipes Work, SHOP TALK Ratman said: . How to get Professional Tuning Results endobj 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Wheelbase. https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. Refer to Photo 2. 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. Agreed! Next, put the spring, cover, and screws back just like they were. Nightrider COPYRIGHT
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